Rollon SpA Products

Rollon Prismatic Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The Prismatic Rail product family is composed of roller sliders sliding on V-shaped rails made of hardened steel. These linear guides also have high self-alignment properties. V-shaped rails are induction hardened and polished, available in three
sizes: 28, 35 and 55 mm. Antioxidation treatment is available upon request on every version. Rails can be machined with two straight cuts, one straight and one slanting cut or two slanting cuts. These options allow to create joinable versions, and thus obtaining longer strokes. The aluminium slider can be configured with a variable number of rollers with steel pins, ranging from 2 to 6. Rollers are in turn available in two variants, cylindrical or V-shaped, with variable diameter from Ø30 a Ø62 depending on rail size.

The most important characteristics:

  • Long life thanks to hardened raceways
  • Optimal reliability in dirty environments
  • Self-aligning system
  • Simple mounting
  • High dynamics

Preferred areas of application:

  • Robot and handling systems
  • Industrial automation
  • Logistics
  • Packaging machines

Rollon Telescopic Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The Telescopic Rail product line is made up of seven models with full and partial extension and various cross-sections and intermediate elements in S-shape, I-beam or square. High loads in combination with cost-efficiency and free movement have long been the outstanding properties of the Telescopic Rail product line.

The most important characteristics:

  • High load capacity with low deflection
  • Rigid intermediate elements
  • Standardized hole locations
  • Zero- play running even with maximum load
  • Space saving design
  • High reliability

Preferred areas of application of the Telescopic Rail product family:

  • Railcars (i.e. maintenance and battery extensions, doors)
  • Construction and machine technology (i.e. housings and doors)
  • Logistics (i.e. extensions for containers or gripper movements)
  • Automotive technology
  • Packaging machines
  • Beverage industry
  • Special machines

Rollon Hegra Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The Hegra Rail product family consists of five product categories, partial, fully extending, overextending and heavy duty rails as well as S profiles. Different versions in the single categories, such as design or materials, also provide for increased customer benefits.

  • High load capacity and minimal deflection
  • Different versions and materials
  • Compact design
  • Lightweight, smooth operation
  • Long life
  • High functional reliability

Rollon Seventh Axis

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

To extend the reach and versatility of modern robots, a motorised linear stage is often needed. Rollon Italy have developed a standarised Seventh Axis system from their extensive linear product range which have been industry-proven over the last 40 years and are of the highest engineering standards. Mounts are available for height adjustable floor, wall and ceiling mount applications. Larger sizes can be fitted with a walk-over plate. Energy chains are standard on all sizes. Available in strokes up to 46m and with a total load capacity up to 2000kg, the range features precision aluminium extrusions, rack and pinion drives, mounting pads to suit most common robots such as FANUC, MITSUBISHI, ABB, KUKA and NACHI, and are supplied servo motor ready to suite a wide range of manufacturers. Designed around speeds up to 4m/s, acceleration up to 4m/s/s and repeatability of +/0.05mm these are an easy solution for robot OEM’s and end users alike. The range can also be factory customised as needed.

Rollon Sys

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The Sys linear transfer system consists of higher mechanical performances aluminium alloy rail with deepanodising surface and light alloy extruded roller slides.

  • extremely small section sizes
  • modularity of the system achieved by structural
  • profiles and wide range of accessories
  • special profile section to protect sliding tracks and roller
  • slow friction lame contact roller
  • high resistance polyamide roller surface
  • customizable solutions for the applied loads

Applications such as handling units, Cartesian robots and lift and shift systems are implemented in the following sectors: wood working industry, body in white welding lines, white goods industry, piping and sheet metal working industry.

Attached Files:MT-Rollon-Sys-281015.pdf

Rollon Modline

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Modline linear modules are ready-to-use linear guide systems with high accuracy, speeds and load performances.
Our experience in the fields of the automotive plants, painting, plate working, manufacturing machines and palletization
systems has allowed us to widen our product range with the most advanced technical solutions.
Our products stand out for their:

  • high quality and competitive performances (profiles up to12m)
  • without play transmissions achieved by high torque couplings
  • beams with transversal stiffening ribs and preset for threads on profile ends
  • accurate scaling and consequent reduced maintenance
  • fast and accurate belt or without play screw drives
  • the most complete range of accessories
    The Modline linear module strong points are:
  • Acomplete series of linear units to build up 3 or more axis cartesian robots
  • Linear modules with linear guides suitable for parallel assembling
  • Choice between strong steel linear guides with rollers or accurate caged ball roller slides and guides
  • Choice between mobile carriage or fixed carriage and mobile profile
  • Wide and complete solutions for control systems programmable cards on request
  • On request: assembling of E-chain cable carriers, reduction units, stiffening angle bars
  • Drawing worked carriage plates
  • Accessories and compatibility for pinion/rack drive unit integrated assembling

Rollon Tecline

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Our tecline linear system range is suitable for the handling of loads from 10 up to 1000 kg, by manufaturing one or more axis systems according to the customer requirements.
Our main application fields are: robotics, palletization, production line, logistics and manufacturing machines with Cartesian axis movements.
Our products stand out for their:

  • easy and quick assembly
  • high quality and competitive performances (profiles up to 12 m)
  • reduced and simplified maintenance
  • wide range of integrated solutions
  • possibility of customised solutions
  • constant technical support and CAD drawings available

Our Tecline linears strong points are:

  • Solid beams obtained from aluminium alloy extruded profiles
  • High-performance aluminium casting alloy plate and preset for tool assembly
  • Adapting plate suitable for any commercial available gearboxes
  • Fixed and oscillating roller slides, which can be adjusted through an eccentric bushing
  • Without play and sealed rollers with a “for life” lubricating system
  • Tempered or induction hardened and machined strong V-shaped steel guide rails
  • Adjustable limit stops provided with rubber buffers
  • Wide range of accessories for 3 or more axis linears

Rollon Plus System

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

TH linear actuators are rigid and compact, ball screw driven linear units, that enable high positioning accuracy and repeatability in all process phases. With optimal performance assured, TH actuators have a repeatability within 5 μm.
Thrust force transmission is achieved by means of super high efficient ball screws, which are available in several precision classes and a variety of leads. Linear motion is based on two or four preloaded re-circulating ball bearing blocks, with ball retainer technology, mounted on two precision aligned parallel rails. The TH series is available in single carriage or double
carriage versions to meet different load requirements.
The TH linear units also feature safe rail and screw lubrication through a dedicated channel for each component. The incredibly compact structure of the TH actuator makes it the ideal solution for applications where space is limited.

  • Extremely compact dimensions
  • High positioning accuracy
  • High load capacity and stiffness
  • Preloaded ball screw
  • Block with ball retainer
  • Internal protected rails and ball screw
  • Safe lubrication through dedicated channels for each component (block and ball screw)

Rollon General Catalogue

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Plus System: ELM Series, Robot Series and SC Series
Clean Room System: One Series
Smart System: E-Smart, R-Smart and S-Smart
Eco System: Eco System
Uniline System: Uniline A Series, Uniline C Series, Uniline E Series, Uniline ED Series and Uniline H Series
Precision System: TH Series, TT Series, TV Series and TK Series

Rollon Actuator Product Overview Line – Part 2

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Tecline
Linear axes with rack and pinion transmission. Rolling on trapezoidal or recirculating ball guides. High loads and precision positioning. Can be equipped with multiple independent carriages.

Modline
Linear axis with belt drive or screw drive. Rolling trapezoidal, round or recirculating ball guides. Reduced maintenance, silent. Covers resist contamination.

Modline Z
Vertical axes with belt transmission. It includes axes with pneumatic counter balance. The pneumatic cylinder is integrated inside the section, which also contains cable conduit. It requires small geared motors, it offers high performances, resulting in cost and energy savings.

Sys
Modular handling system consisting of aircraft aluminum alloy guides with high mechanical features and hard coast anodized surface (deep, hard anodisation) and wheel-based rolling blocks. Designed to protect the wheels, it has a small cross-section and is available in various configurations depending on loads and distance between the various supports. Can be integrated with structural sections and a wide range of accessories.

Prismatic Rail
Prismatic steel guides hardened and ground with high carbon content provides for easy assembly and low maintenance requirements. Extremely adaptable, they allow for applications with good accuracy in environments with process contamination.

Rollon Easy Slide

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The Easyslide series is a system of drawn steel linear rails with induction hardened raceways. The system consists of an “C” shaped linear profile rail, and one or more internal sliders with caged recirculating ball bearings.

The most important characteristics:

  • Guide rails and sliders of SN series are made of cold-drawn bearing steel
  • Ball cage is made of steel for the SN series
  • Balls are made of hardened bearing steel
  • Raceways of the guide rails and sliders are induction hardened (ground for the SNK series)
  • Long service life
  • With recirculating ball bearings for the SNK series

Rollon Smart System

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

E-SMART
The E-SMART series linear units have an extruded and anodized aluminum self-supporting structure with a profile available in four sizes from 30 to 100mm. Transmission is achieved with a polyurethane steel reinforced driving belt. Also featured is a single rail with one or more recirculating ball bearing runner blocks.

R-SMART
The R-SMART series linear units are particularly suitable for: heavy loads, pulling and pushing very heavy weights, demanding work cycles, possible cantilever or gantry mounting, and operation in industrial automated lines. The extruded and anodized aluminum self-supporting structure with a rectangular section is available in three sizes ranging from 120 to 220 mm. Transmission is achieved with a polyurethane steel reinforced driving belt. Also featured is a dual rail system with four or more recirculating ball bearing runner blocks. Multiple sliders are available to further improve load capacity. These units are best used in applications requiring very heavy loads in extremely confined spaces, and where machines cannot be stopped to carry out ordinary system maintenance.

S-SMART
The S-SMART series linear units were designed to meet the vertical motion requirements in gantry applications or for applications where the aluminum profile must be moving and the carriage must be fixed. The self-supporting extruded and anodized aluminum structure is available in three sizes. Since it is a rigid system, it is ideal for a “Z” axis in a 3-axis system by using a linear guide rail. In addition, the S-SMART series has been specifically designed and configured to be easily assembled with the R-SMART series by using a simple bracket.

Rollon Eco System

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The ECO SYSTEM units are linear actuators made of a self-supporting extruded aluminum frame and are driven by a polyurethane belt with AT metric profile steel inserts.

  • Three different sizes available: 60mm, 80mm, 100mm
  • Version available with recirculating ball bearing or roller rails
  • Reduced weight ensured by the light frame and the aluminum sliders
  • High sliding speed

The ECO SYSTEM series actuators are offered with two motion systems:
ECO SYSTEM – SP
Featuring a maintenance free recirculating linear guide rail fitted inside the profile.
ECO SYSTEM – CI
Featuring four rollers with a Gothic arch outer profile sliding on hardened steel bars placed inside the profile.

Rollon Clean Room System

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

The ONE series actuators are belt driven linear actuators specifically designed for Clean Room applications. The ONE series is certified compliant with ISO CLASS 3 (DIN EN ISO 14644-1) and CLASS 1 US FED STD 209E cleanroom standards by the Fraunhofer Institute IPA in Stuttgard.
The ONE series reduces particle contamination using a specially designed straight seal that isolates the internals of the actuator from the environment. In addition to particle containment, the ONE series can support a vacuum pump (up to 0,8 bar) to remove and transport contaminates from the interior of the actuator to filtration sites. The 2 vacuum ports are located
on the drive and idle head.
All internal components of the ONE series actuators are designed to minimize particle release. Component materials are limited to stainless steel. Where stainless steel is not an option, special treatments are used to ensure low particle release.
Special lubrication designed for use in cleanroom or vacuum environments are used for all bearings and linear rails

Rollon Telescopic Line, Telescopic Rail, Opti Rail & Light Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au
Telescopic Rail
The Telescopic Rail product is made up of seven models with full and partial extension and various cross-sections and intermediate elements in S-shape, I-beam or square. High loads in combination with cost-efficiency and free movement have long been the outstanding properties of the Telescopic Rail product line.
The most important characteristics:
  • high load capacity with low deflection
  • rigid intermediate elements
  • standardised hole locations
  • zero play running even with maximum load
  • space saving design
  • high reliability
Opti Rail
Range of fully extending telescopic rails, extremely compact and highly rigid, with reduced deflection even when the telescopic rail is fully extended. The steel ball bearings ensure a high load capacity.
The most important characteristics:
  • full extension
  • compact construction
  • quiet and smooth operation
  • long life
  • reliable operation
  • 2 types of hole pitch
Light Rail
The Light Rail product family consists of five series with full and partial extensions in a lightweight design. It is ideal for applications in which the mass of the rail is just as important as the bending rigidity.
The most important characteristics:
  • light and quiet running with heavy loads
  • long service life without maintenance
  • effective self-cleaning of the ball track
  • high functional reliability
  • structural elasticity capable of absorbing minor impacts and absence of permanent deformation
  • not sensitive to side impacts

Rollon Curviline

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Rollon’s Curvi Line is the cost effective linear solution for applications with linear movement that isn’t always strictly linear. It is a custom solution made according to the application needs and is obtained by an innovative manufacturing process which allows manufacture small quantities (100 pcs) in a cost effective manner.

Rollon X-Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

This series is a simple and cost effective linear bearing for applications where good load capacity and corrosion resistance are most important. The following are many advantages that the product offers in almost all applications: corrosion resistant even after scratching, etching and chipping; can be used in washdowns; resistant to high temperatures and temperature changes; ecological and recyclable materials.

Rollon Compact Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Rollon’s Compact Rail is different from all other linear bearing systems available in the market and is a simple, precision, linear bearing system that is easy and inexpensive to mount to all – even non-machined- surfaces. What’s more, Compact Rail will self-align to another rail if mounting surfaces are not perfectly parallel and is a fast (up to 9 m/s) and silent.

Rollon X-Rail

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

This series is a simple and cost effective linear bearing for applications where good load capacity and corrosion resistance are most important. The following are many advantages that the product offers in almost all applications: corrosion resistant even after scratching, etching and chipping; can be used in washdowns; resistant to high temperatures and temperature changes; ecological and recyclable materials.

Rollon Uniline System

Manufactured by: Rollon SpA
Sold and Serviced by Motion Technologies Pty Ltd. Ph +61 2 9524 4782. webenquiry@motiontech.com.au

Uniline is a family of ready-to-install linear actuators. They consist of internal Compact Rail roller sliders and steel-reinforced polyurethane belts in a rigid aluminum profile. Longitudinal seals enclose the system. This arrangement provides the best protection for the actuator from soiling and damage. In the A series, the fixed bearing rail (T-rail) is mounted horizontally
in the aluminum profile. Versions with long (L) or double (D) sliders in one axis are possible.
The most important characteristics:

  • Compact design
  • Protected internal linear guides
  • High traversing speeds
  • Grease-free operation possible (depending on the application. For further information, please contact our Application Engineering department)
  • High versatility
  • Long strokes
  • Versions with long or multiple sliders available in one linear axis

Preferred areas of application:

  • Handling and automation
  • Multi-axis gantries
  • Packaging machines
  • Cutting machines
  • Displaceable panels
  • Painting installations
  • Welding robots
  • Special machines

Technical data:

  • Available sizes [mm]:
    Type A: 40, 55, 75, 100
  • Length and stroke tolerances:
    For strokes <1 m: +0 mm to +10 mm (+0 in to 0.4 in)
    For strokes >1 m: +0 mm to +15 mm (+0 in to 0.59 in)